Manufacture of Polymer Compounding & Pelletizing Plant

  • High-concentration Additives / Color Pigment Masterbatch Plant.
  • Calcium Carbonate(CaCO3) Filler Masterbatch Plant.




The complete plant includes

  • Dispersion Kneader
  • Conical Twin Screw Force Feeder
  • Single Screw Extruder

 

  • Rotary Die Face Cutting Unit
  • Cyclones
  • Conveyor



Dispersion Kneader

  • Intensive dispersive mixing of ingredients for excellent homogeneity.
  • Automatic PLC based operation for the batch preparation.
  • Carbide coating on squeezing lap of Rotors.
  • Anti failure properties of Rotors due to cyclic endurance load.
  • Anti wear properties of mixing chamber to ingredients of compound.

 


Conical Twin Screw Force Feeder

 



Single Screw Extruder

 




Die Face Cutting System

Conical Twin Screw Force Feeder

  • Automatic, Continuous and Uniform feeding of the compound to an extruder.
  • Eliminates labour intensive material handling between kneader and extruder through conveyor.
  • Variable speed to adjust feeding quantity.

Single Screw Extruder

  • Enables compounder to extrude multitude of compounds into usable form Pellets.
  • Nitride Steel of Barrel & Screw. Treated for Wear resistant.
  • Precise temperature control system.
  • High Torque Precision Helical Gear Box.
  • AC Drive for variable speed of screw

Die Face Cutting System

  • Die Face Cutting into Pellets which are conveyed and cooled by either High speed Air or Water.
  • Retractable Die face cutting unit with electric motor on sliding tie rods.
  • A C Drive for variable speed of Rotary Cutter. Possible different size of pellets.
  • Air cyclone to cool down the cutted pellets.
  • Consistent, Uniform, Smooth Pellets.
  • Applicable Materials Like LLDPE, LDPE, HDPE, EVA, and PVC etc.

Control Panel

  • Include PID System
  • Safety to Overload, Overshooting of Temperature, Clash in functional movements.
  • Coded Standard Wiring and Electrical Switch gears
  • Optional - PLC based. Touch Screen Controls.